DevSimplex

ManufacturingConnecting machines, people and orders on the factory floor.

Most factories already have the data they need. It sits in machine controllers, paper job sheets, whiteboards and someone's spreadsheet, just not in one place when a decision is made.

We build software that brings it together: what is being made, how the machines are doing and whether the output meets spec, connected to the systems you already run.

What we build

  • Production tracking

    See every order's progress, from release to dispatch.

    • Work orders and job status on shop-floor tablets
    • Output, scrap and downtime recorded as they happen
    • OEE and throughput dashboards by line and shift
    • Links to your ERP for orders, stock and costing
  • Predictive maintenance

    Fix machines before they stop the line.

    • Machine and sensor data collected over standard protocols such as OPC UA and MQTT
    • Alerts when vibration, temperature or cycle times drift
    • Maintenance schedules and history in one place
    • Prediction models once there is enough history to trust them
  • Quality reporting

    Catch defects early and prove compliance later.

    • Digital inspection checklists with photos and measurements
    • Non-conformance and corrective action tracking
    • Batch and serial traceability from material to customer
    • Reports ready for audits and customer requests

What we plan for

  • Old and new machines

    Lines mix old controllers with new equipment. We collect data through gateways and standard protocols rather than replacing what works.

  • Factory network kept separate

    Machines stay on their own network. Data leaves through a controlled gateway, and nothing on the floor is reachable from the internet.

  • Made for shifts

    Screens are quick to use on the floor, and handovers between shifts are part of the design.

  • Traceable records

    You can answer who made it, on which machine and from which batch, long after it shipped.

Questions

Do we need new machines or sensors?

Not usually. We start with the data your machines already produce. Where something important isn't measured, we suggest the smallest sensor addition that fills the gap.

Does predictive maintenance need years of data?

No. We start with simple rules on the readings you have, such as alerts on drift or overheating. Prediction models come later, once there is enough history and failure records to make them reliable.

Can it work alongside our ERP?

Yes. The ERP stays the record for orders, stock and costs. Our software handles the shop floor and passes the results back.

Tell us where you are.

A person from our team will reply, usually within one working day, with a suggested first step.

Get in touch